- Electroless Nickel Plating
- Industrial Metal Coatings
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- Coating Applications
Electroless Nickel Plating
The process of adding an electroless nickel plating to a metal surface is an autocatalytic chemical reduction. This means that instead of using an outside source of electricity like in the similar electroplating process, the electroless nickel plating process uses a chemical bath to deposit a nickel / phosphorous layer onto the metallic surface. A surface coated in electroless nickel can even be used on non-conductive surfaces which allows for plating of a wider variety of base materials. This electroless process greatly improves the objects resistance to galling and leaves a predictable, uniform nickel coating for high-precision parts, which can be applied to both ferrous and non-ferrous surfaces of any geometry or intricate shape.
Why Choose Electroless Nickel Plating (ENP)?
Components used in industrial applications often encounter punishing conditions. Engineers looking to protect parts from wear, friction and corrosion have discovered that electroless nickel plating offers a range of advantages:
Electroless nickel coating is often less porous than electroplated nickel and hard chrome, providing barrier corrosion protection to steel, and can also be applied with zero or little compressive stress making it gentle in application.
With no electricity required, electroless nickel plating can be completed in a more controlled environment with less equipment than traditional electroplating and the process requires fewer coats to produce a strong, high-quality coating. This reduction of equipment and time consumption results in an efficient, cost-effective process.
Electroless Nickel (EN) plating can be applied to a multitude of base materials including aluminum, titanium, mild steels, stainless steel, hardened steel, copper, brass and zinc die-cast.
The electroless plating process provides a large flexibility of thickness and volume of the plating on metal surfaces, and can easily fill recesses or pits in the metal surface resulting in a uniform surface finish. This also allows for a wider variety of industrial parts to be plated such as: oil field valves, pumps, drive shafts, electrical/mechanical tools & engineering equipment to name a few.
For a more detailed analysis of the two types of metal coating processes visit Electroless Plating vs. Electroplating.
Choose Between 5 Unique Electroless Nickel Plating Processes
Electro-Coatings provides five different types of electroless platings and although they are mainly dependent on the amount of phosphorus present in the chemical bath they each provide unique on the job performance advantages. These unique advantages include wear/corrosion resistance, friction resistance, and the uniformity of the coating.
For nearly half a century, the Kanigen™ name has been synonymous with quality, consistency and resistance to friction and corrosion in metal coatings.View Page »
The high level of phosphorus in a Nye-Kote coating makes it very resistant to corrosion and provides corrosion resistance unmatched by any coating that we offer.View Page »
Originally developed for the oil field and pumping industries Electro-Coatings combined the strength of hard chrome and the corrosion resistance of electroless nickel to developed a coating that can be used in almost any application.View Page »
PTFE coatings are one of the world's most friction free materials. These surface coating solutions are self lubricating, highly resistant to corrosion and wear, and has excellent adhesion which allows for an increased control on uniform thickness.View Page »